PCD/PDC Specialized Diamond

In extreme working conditions such as oil drilling and precision machining, the service life and stability of PCD/PDC tools directly determine production efficiency. Tianjian leverages diamond micropowder as its core material, employing crystal structure reconstruction and surface energy modulation technologies to endow ultra-hard composite cutters with high wear resistance, impact resistance, and thermal stability. This makes it a critical material solution for replacing imported alternatives.

Tianjian’s Advantages in Addressing Four Major Industry Challenges: 

Crystal Structure Orientation Control – Enhances Resistance to Chipping and Extends Service Life 

High proportion of isometric crystals with excellent crystal face integrity. Reduces stress concentration points caused by irregular grains. 


Nanoscale Surface Activation – Strengthens Interfacial Bonding

Proprietary powder surface treatment enhances bonding with metal matrices.Reduces the risk of delamination between the PCD layer and carbide substrate, improving impact toughness of the composite cutter. 


High-Purity System – Suppresses High-Temperature Graphitization

High purity with no magnetic impurities and low non-metallic impurity content. Effectively inhibits the conversion of diamond to graphite under sintering conditions.

 

Intelligent Particle Size Blending – Balances Efficiency and Precision

Tianjian’s intelligent particle size blending technology precisely matches customer application requirements. Addresses the industry challenge of balancing efficiency and precision.


Available Particle Size Specifications:

PCD/PDC Specialized Diamond Micropowder

      Ultra-fine grain micropowder     

     Fine grain micropowder     

     Medium grain micropowder     

    Coarse grain micropowder   

<0.5μm

0.5-2μm

2-20μm

20-50μm

Customizable particle size, crystal morphology, and surface energy, with collaborativeoptimization of sintering processes.

Application Scenarios:

▶ Oil & Gas Drilling▶ Shale gas drill bits, deep-well drill teeth 

▶ Precision Machining▶ Aerospace titanium alloy milling cutters, ceramic matrix composite cutting tools 

▶ Mining & Tunneling▶ Tunnel boring machine (TBM) cutterheads 

▶ Industrial Manufacturing▶ Ultra-fine wire drawing dies 

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Tianjian High-End PCD Micropowder has been validated in major national key projects, with performance comparable to international advanced standards. Through multi-dimensional customization (particle size/crystal morphology/surface energy) and process collaboration, it provides a reliable Chinese solution, empowering cutting-edge manufacturing. 


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